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Most CDs are printed using the silkscreen printing process. This is the
same process as used in printing T-Shirts. Silkscreen uses thick almost-opaque
ink. The ink has a consistency similar to oil-based paint. The benefit
of this process are the rich and vivid colors it allows. There are some
major drawbacks with this process... mainly that it is not well-suited
for printing pictures, especially small pictures like on a CD label. That
would be OK if we could just never print pictures and extremely fine details,
but LOTS of people do!
So the CD label art probably gives us the most problems. Jobs are often
delayed because there is something wrong with the label design or the
films. When customers have another designer prepare films for us to use,
we have had to reject them almost every time. We have made these pages
to help explain the limitations of CD silkscreening, and how to get around
those limitations as best we can.
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